Nuoying Jiaye 3D radar level scanner one-stop solution for measuring broken glass and calcite powder

Case Background: Two Major Measurement Challenges in the Glass and Powder Industries

Calcite powder storage silo
The dust generated during the operation of Fangjie stone powder is heavy, and optical and single point radars are susceptible to dust interference, resulting in fluctuating and distorted readings. The wall mounted materials in the warehouse will also amplify the errors in reserve calculation. Manual warehouse inventory not only poses health risks such as high altitude and dust, but also requires production stoppage, directly compressing production efficiency and increasing operating costs.
Broken glass raw material warehouse
The uneven stacking of broken glass and the single point radar only collect local data will further increase the measurement deviation due to the reflection of glass edges and corners. Estimating materials based on experience can easily lead to material backlog or production line downtime, which is not conducive to production planning. Ordinary 3D radar scanning points are few, and the modeling of high and low material levels is distorted, making it difficult to adapt to both dust powder and block material scenes simultaneously.

Exclusive solution

3D Radar Level Scanner Global 3D Intelligent Warehouse Measurement System

In response to the two major working conditions of calcite powder dust and irregular stacking of broken glass, Nuoying Jiaye has created an integrated control solution of "radar hardware global scanning+AI 3D modeling+factory system data exchange". The device is equipped with a 140GHz terahertz frequency modulation continuous wave radar, with a built-in multi-dimensional rotating servo structure of 360 ° horizontal and ± 90 ° elevation. During operation, it emits microwave signals from multiple angles in a cyclic manner, and collects 8000 sets of high-density spatial coordinates in a single acquisition; Millimeter waves can penetrate the dust layer and stably receive material echoes. Combined with big data analysis, machine learning, and 3D point cloud conversion algorithms, they automatically construct a digital 3D model of the warehouse, fully restoring all forms such as broken glass slopes, local depressions, and one-sided stacking.
The system automatically calculates and outputs the highest material level, lowest material level, average material level, material volume, and total storage weight, and completes the complete mapping of the entire warehouse in as fast as 10 seconds. Small silos can be used independently by a single unit, while large connected silos support parallel deployment of multiple devices. The system comes with a point cloud stitching algorithm, which automatically fuses scanned data from multiple areas to generate a complete three-dimensional map of the warehouse area. The solution is compatible with multiple transmission methods such as Ethernet cables, fiber optics, and 4G/5G wireless. The measurement data can be seamlessly integrated with enterprise management systems such as ERP, MES, and WMS, automatically generating standardized inventory ledgers and achieving digital traceability of the entire process of raw material inbound and outbound.

Core advantages of the product

High dust adaptation: 140GHz millimeter wave can penetrate 1cm dust, not afraid of powder and water vapor corrosion, continuously monitored for 7 × 24 hours, greatly reducing equipment cleaning and maintenance.
Global high-precision scanning: multi angle full coverage, fully restoring irregular pile shapes of broken glass; Single point accuracy ± 2mm, volume error ± 0.5%~± 2% FS, suitable for raw material accounting.
Lightweight and easy to modify: The whole machine weighs 6.5kg, with only 190mm holes on the top of the compartment, and multiple flanges suitable for various types of compartments; Built in gyroscope automatically corrects installation deviation, easy to install.
Dual redundant stable operation: dual power supply, dual communication backup, high temperature automatic shutdown warning, uninterrupted data under dust conditions.
System wide compatibility expansion: compatible with Windows/Linux, can be integrated with factory management systems, and can quickly network and expand new silos.

Comprehensive landing value

Safety improvement: Cancel manual high-altitude inventory operations, avoid various safety hazards such as dust damage, falling from heights, and material landslides, and easily comply with the safety production management standards of the factory area.
Capacity increase: No need to stop work to carry out inventory work, reducing capacity losses caused by downtime; Stable and accurate raw material data can fix the proportion of ingredients, improve the consistency of finished product quality, and reduce raw material loss.
Fine management: The central control screen displays real-time 3D material models in the warehouse, automatically generates long-term inventory data reports, and provides real and reliable data support for raw material procurement, production scheduling, and cost accounting.
Low cost upgrade: The opening size of the warehouse is small, the renovation construction period is short, and both new and old factory areas can be quickly retrofitted. With lightweight investment, the intelligent upgrade of raw material storage can be completed.